XZ3000

Product Code
XZ3000
Category
Added
2015-02-02
Last Modified
2015-03-16
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937 views


The XZ3000 horizontal directional drilling rig with the integral and self-loading design ...



Technical Specification Sheet

Product model:XZ3000 horizontal directional drilling rig

Manufacturer:Xuzhou Xugong Foundation Construction Machinery Co., Ltd

The XZ3000 horizontal directional drilling rig with the integral and self-loading design adopts various advanced technologies such as the closed energy saving circuit, electro-hydraulic proportional control and load sensing control as well as the proprietary technologies of the Company. Its main performance parameters and control technologies have reached the world advanced level. The main components of hydraulic system, transmission system, speed reducer and electric control system are of top-grade international brand and high reliability.

 

I. Technical features

Hydraulic system: Various advanced control technologies such as the closed energy saving circuit, load sensing control and electro-hydraulic proportional control are adopted. Imported elements can ensure the reliable quality.

Rotation: The high-speed motor drives the speed reducer to operate the gearbox with two speeds, and is protected automatically from high pressure.

Pusher and puller: Rack-and-pinion mechanism, with two speeds under continuous regulation, and high working efficiency.

Cab:Double-person air-conditioned weather cab where the control and operating devices are concentrated and comfortable to operate.

Engine:The turbocharged engine with high power reserve ensures the drilling power and emergent needs. The imported high-power transfer case ensures the service life.

Drill stand:High-strength assembled drill stand is suitable for drill stems of different lengths; the sliding drill stand facilitates the angle adjustment.

Drill stem holder: Full-floating holder and on-board crane make the dismounting and mounting of drill stem more efficient and easy.

Crawler:Self-propelled steel crawler, making the machine easy to transfer.

Wire-controlled travel: Wire-controlled travel, making the machine easy and fast to transfer among work sites.

Monitoring protection: Various parameters of engine, hydraulic pressure and filtration are monitored and alarmed so that the machine can be protected effectively.

 

Ⅱ. Main technical parameters

Item

Unit

 

Engine

Manufacturer

 

Chongqing Cummins Engine Company

Model

 

NTA-855

Rated power

kW / rpm

298/2,100 X 2

Pusher and puller

Type

 

6-motor rack-and-pinion transmission

 

kN

3,000/3,000

Running speed of power unit

m/min

0 ~ 18

Rotation

Type

 

Four-motor gear transmission

   

110,000

Rotation speed of power unit

r/min

0 ~ 76

Drill stem

Type

 

Standard API petroleum drill stem

Diameter

mm

φ127, φ140

Length (single piece)

m

 

Drill stand

Type

 

Sliding box-type drill stand, with walk platform

Adjusting angle

°

0 ~ 18

 

Type

 

Full-rotating telescopic-boom crane truck

On-board crane

 

 

 

 

t

 

 

Type

 

Self-propelled steel crawler

Travel drive

 

 

 

Travel speed

km/h

2

Slurry pump

Type

 

Hydraulic drive (external)

Flow rate

L/min

2,000

Cab

 

Double-person

Overall dimension

mm

16,000X3,300X3,600

Weight

t

46

 

Ⅲ. Configuration of main components

Engine

Chongqing Cummins Engine Company

Transfer case

Germany Stiebel (imported)

Master cylinder

USA SAUER (imported)

Rotating motor

USA SAUER (imported)

Push-pull motor

USA SAUER (imported)

Handle

USA SAUER (imported)

Speed reducer

Italy Bongfiglioli (imported)

Crawler

Shantui construction machinery chassis

Travel speed reducer

Germany Rexroth (imported)

On-board crane

Xugong

Hose union

Xidefu (imported)

 

Ⅳ. Configuration of main components

The XZ3000 horizontal directional drilling rig is an integral device. The machine is mainly composed of the chassis, power unit, drill stand, engine system, vice, cab, on-board crane, hydraulic system, electrical system and other components.

  1. Chassis

    The chassis is mainly composed of the main vehicle frame, left and right travel devices. The rear end of vehicle frame is fitted with hydraulic outriggers. The built-in planet speed reducer (with motor) is used as the travel speed reducer, which has a high output torque and a compact structure. The wired-controlled travel adopted can regulate the speed continuously and make it easy and safe to transfer and adjust the machine between work sites.

  2. Engine System

    The NTA-855 turbocharged engine supplied by Chongqing Cummins Company is adopted, which has a strong power and a rated power up to 392 KW, saves fuel and is fitted with the potent water radiator, ensuring its long service life.

  3. Power Unit

    The power unit is driven by imported motor and speed reducer. The power unit has a compact structure and high work efficiency. Its high and low speeds can be adjusted continuously so it is suitable for different work conditions. The power unit is fitted with a damping device so that the drill stem threads are protected effectively.

  4. Pusher and Puller

    The pusher and puller offer the feeding force or pulling force to the power unit through the imported motor, speed reducer and rack-and-pinion mechanism. This mechanism is strong, reliable and stable. The drill stand is easy to slide back and forth to adapt to the drilling angle and gradeability.

  5. Potent Drill Stem Holder

    It is composed of the upper and lower vices which operate in accordance with the rotation and movement of power unit to screw up or off the drill stem threads. Driven by the motor, the holder can move back and forth on the drill stand, and the distance between front and rear vices is adjustable.

  6. On-board Crane

    The full-rotating telescopic-boom crane truck adopted facilitates the lifting, dismounting and mounting of drill stem and can also be used to lift other drill tools so as to reduce the work load.

  7. Cab

    The cab is a double-person air-conditioned cab where the operator and direction controller can work together conformably.

  8. Electrical System

    PLC controller is adopted to control all the actions of the drilling rig. Under the control of PLC, the pressure supervision, engine monitoring and various function warnings can match the rotation and power of the engine speed.

    It is mainly used to control the functions of rotation, pushing and pulling, vice and travel, etc, and to monitor the parameters and protect the engine and hydraulic system. It is composed of the left console, right console, instrument console and travel control box, etc. The electro-hydraulic proportional valve adopted can realize the stepless speed regulation. The manual emergency system is set.

  9. Hydraulic System

    The circuit, drilling and pulling of power unit use the economic and efficient closed circuit. The imported hydraulic elements are adopted, ensuring the high reliability of products. The independent cooling system ensures that the hydraulic system can work reliably for a long period.

 

Ⅴ. Optional parts for users

  1. Drill Stem and Drill Tool

    The petroleum drill stem produced by Shanghai Bao Steel, Bohai Nkk and other manufacturers can be selected. The cutting-type or squeezing-type expansion cut with a diameter of 300 mm ~ 1,600 mm can be selected.

  2. Guide System

    DCI wired control system can be selected.

  3. Slurry Pump System

    The Lanzhou Shengda or Leike skid-mounted slurry pump which is a horizontal three-cylinder and single-acting reciprocating piston pump can be selected. The diesel engine is used to drive the slurry pump through the clutch and gearbox. The pump is connected with the main machine through high-pressure water supply pipe.

  4. Slurry Mixing System

    20 m3 slurry mixing plant can be selected.

 

Ⅵ. On-board technical documents

The following technical documents are provided for XZ3000 horizontal directional drilling rig:

Packing list

Certificate of conformity

XZ3000 operation instructions

XZ3000 parts catalogue

User’s manual of NTA-855 diesel engine

 

Note: The products will be improved along with the technical advancement and the difference will be defined during ordering.

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